INSTALL INSTRUCTIONS KK-100-05 & KK-120-05 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PRISONER TRANSPORT TOOLS REQUIRED: ¼” & 3/
KK-XXX-05_INST_8-07 10 Place Driver-side Bench/Wall assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergenc
Item #4 & #13 Place (2) Diamond Plate Floors between Bench/Wall assemblies and Front bulkhead. Place cardboard along side of bench while position
KK-XXX-05_INST_8-07 12Remove screws holding the center divider together where 3rd Compartment Bulkhead will be mounted. Item #5 Position 3rd Compartm
Re-install screws removed in step above and loosely attach aligning all three materials. Note: An awe or scribe is recommended to help align holes
KK-XXX-05_INST_8-07 14Loosely bolt Rear Bulkhead Doorframe (at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and ser
KK-XXX-05_INST_8-07 15An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLL
KK-XXX-05_INST_8-07 16 Top Passenger-Side rear Top Driver-Side rear 3” Item #6 With unit positioned according to measurements on previous page, pre
Begin to tighten ALL loose hardware on the remainder of the unit, being sure to align edges and bends of materials being tightened. This will square
KK-XXX-05_INST_8-07 183/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe, remove the sheet metal screws installed earlier. Drill 3/8” ho
Socket Ball Item #14 to doors and frames Attach Ball & Socket Style Doorstop. 1st Attach “Ball” portion of assembly. Attach to threaded hole o
KK-XXX-05_INST_8-07 240” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall
KK-XXX-05_INST_8-07 20Optional Storage Compartment(Sold Seperatley) FINAL INSTALLATION PHOTOS Optional Storage Compartment (Sold Separately)
KK-XXX-05_INST_8-07 21PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-RLLKK-PVENT KR-CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEPER
Item 3Item 7Item 1Item 12Item 5Item 8ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5
Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start w
KK-XXX-05_INST_8-07 4Ford Van Driver-Side rear Ford Van Passenger-Side rear PASSENGER WINDOW VAN PREPARATIONS: 1. Re
KK-XXX-05_INST_8-07 51. Remove clear shrink-wrap covering the prisoner transport assembly. 2. This is the rear 40/60/or 80 section of the kit. 3.
KK-XXX-05_INST_8-07 6Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages.
KK-XXX-05_INST_8-07 7The following photos are the main subassemblies as they are shipped from the factory. Remove drawing on final page and reference
KK-XXX-05_INST_8-07 8Item #12 Rear bulkhead/door assembly Item #6 3rd Compartment Bulkhead/door assembly Item #11 3rd Compartment ceiling KWIK KIT L
KK-XXX-05_INST_8-07 9VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is severel
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