Havis-Shields Kwik-Kit KK-100-05 Manuel d'utilisateur

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INSTALL INSTRUCTIONS KK-100-05 & KK-120-05
KWIK-KIT PRISONER TRANSPORT INSERT
FORD and CHEVY VAN PRISONER TRANSPORT
TOOLS REQUIRED:
¼” & 3/8” Ratcheting Wrenches
¼” & 3/8”Air Ratchets (recommended)
3/8” Impact Guns (recommended)
¼” & 3/8” Standard Socket Sets
Powered Drill
Powered Screwdriver (recommended)
Drill Bit Set
Tape Measure
Screwdriver Set
Awe or Scribe
Pry-bar
Wire Crimping tool
Wire Stripping tool
Wire Cutter
Table/Circular Saw (if necessary)
Utility knife
Caulking gun
HARDWARE - 60” or 80” COMPARTMENT: Some hardware not used in all application:
QTY DESCRIPTION PART # USED FOR:
80 ¼” Serrated nut GSM30023
60 ¼” x ¾” Carriage bolt GSM32000
50 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor/wall to ceiling
8 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights
32 ¼” x ¾” Phillips flat head machine screw GSM33078 Wall/Bench extension
25 ¼” x ¾” Hex head bolt GSM33001 3
rd
divider, 3
rd
ceiling
25 ¼” Flat washer GSM31005 3
rd
divider, 3
rd
ceiling
15 ½” Flat washer GSM31009 Grab straps/seat belts
15 ½” Lock washer GSM31030 Grab straps/seat belts
15 ½” x 1 ¼” Socket button head bolt GSM33310 Grab straps/seat belts
4 3/8” x 2” Hex head bolt GSM33032-1 Bulkheads
4 3/8” Hex nut GSM30008 Bulkheads
4 3/8” Lock washer GSM31028 Bulkheads
4 3/8” x 2” Fender washer GSM31022 Bulkheads
2 White Silicone tube PRM97343 Seams & Gaps
4 Lock key PRM97660-1 Doors
4 Vent block off plate KKM0403-004 Ceiling (vent adapter kit)
2 A/C vent plate KKM0403-001 Ceiling (vent adapter kit)
2 Dome light KK-DOME-2 Ceiling
HARDWARE - 40” COMPARTMENT:
QTY DESCRIPTION PART # USED FOR:
90 ¼” x ¾” Carriage bolt GSM32000
90 ¼” Serrated nut GSM30023
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Résumé du contenu

Page 1

INSTALL INSTRUCTIONS KK-100-05 & KK-120-05 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PRISONER TRANSPORT TOOLS REQUIRED: ¼” & 3/

Page 2 - Always!

KK-XXX-05_INST_8-07 10 Place Driver-side Bench/Wall assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergenc

Page 3 - Rear OEM Trim modifications

Item #4 & #13 Place (2) Diamond Plate Floors between Bench/Wall assemblies and Front bulkhead. Place cardboard along side of bench while position

Page 4

KK-XXX-05_INST_8-07 12Remove screws holding the center divider together where 3rd Compartment Bulkhead will be mounted. Item #5 Position 3rd Compartm

Page 5

Re-install screws removed in step above and loosely attach aligning all three materials. Note: An awe or scribe is recommended to help align holes

Page 6

KK-XXX-05_INST_8-07 14Loosely bolt Rear Bulkhead Doorframe (at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and ser

Page 7

KK-XXX-05_INST_8-07 15An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLL

Page 8

KK-XXX-05_INST_8-07 16 Top Passenger-Side rear Top Driver-Side rear 3” Item #6 With unit positioned according to measurements on previous page, pre

Page 9

Begin to tighten ALL loose hardware on the remainder of the unit, being sure to align edges and bends of materials being tightened. This will square

Page 10 - KK-XXX-05_INST_8-07

KK-XXX-05_INST_8-07 183/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe, remove the sheet metal screws installed earlier. Drill 3/8” ho

Page 11

Socket Ball Item #14 to doors and frames Attach Ball & Socket Style Doorstop. 1st Attach “Ball” portion of assembly. Attach to threaded hole o

Page 12

KK-XXX-05_INST_8-07 240” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall

Page 13

KK-XXX-05_INST_8-07 20Optional Storage Compartment(Sold Seperatley) FINAL INSTALLATION PHOTOS Optional Storage Compartment (Sold Separately)

Page 14

KK-XXX-05_INST_8-07 21PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-RLLKK-PVENT KR-CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEPER

Page 15

Item 3Item 7Item 1Item 12Item 5Item 8ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5

Page 16

Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start w

Page 17

KK-XXX-05_INST_8-07 4Ford Van Driver-Side rear Ford Van Passenger-Side rear PASSENGER WINDOW VAN PREPARATIONS: 1. Re

Page 18

KK-XXX-05_INST_8-07 51. Remove clear shrink-wrap covering the prisoner transport assembly. 2. This is the rear 40/60/or 80 section of the kit. 3.

Page 19

KK-XXX-05_INST_8-07 6Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages.

Page 20 - FINAL INSTALLATION PHOTOS

KK-XXX-05_INST_8-07 7The following photos are the main subassemblies as they are shipped from the factory. Remove drawing on final page and reference

Page 21

KK-XXX-05_INST_8-07 8Item #12 Rear bulkhead/door assembly Item #6 3rd Compartment Bulkhead/door assembly Item #11 3rd Compartment ceiling KWIK KIT L

Page 22

KK-XXX-05_INST_8-07 9VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is severel

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